When people ask the mechanical engineers that why
they should have a torque sensor,
a simple answer they get every time is that it saves time and money. Having the
exact idea of the true mechanical torque and power on a revolving shaft is
particularly important when it is a matter of calibrating new equipment or
machinery, or troubleshooting of any old equipment. Obviously, you will not
want to randomly pick any tool for estimated values. If you’re not known how
the measurement of torque and power can save the time and money required for
the operation, check out the few reasons below.
There are many reasons to opt for measuring torque
and power on a rotating shaft, particularly when you want to save your time and
money. Here are the following top reasons:
Optimizing
Fuel Efficiency
When taking measurements on a propeller shaft for
torque and power, you can evaluate the exact power output of the engine. This
is a decisive number to evaluate the efficiency of propellers and conduct
emissions analyses. After measuring torque, you can contrast various values
such as fuel input to engine power output to speed for finding out actual
propulsion efficiency and emissions analysis.
Load
Management
Constantly supervise the loading of material on
equipment, as specified by the torque
meter on the drive shaft.
Having a perception of the accurate mechanical torque, you can control the
speed up or down of the process consequently. This data helps the production
engineers to conclude how to share the load between several drives in the conveyor system, making sure that one component of the system does not work
more than the others, which may lead to early failure.
High
Low Torque Alarm
When you constantly monitor torque and power output
of any rotating shaft or equipment, you can make sure that the load remains
within the safe operating limits. Once a perimeter for loading is generated,
torque measurement data can indicate your equipment to close down before a
disastrous failure happens. These measurement systems are sometimes a part of
the cost of a busted driveline. It means a small investment can help you save
the big value in downtime and equipment substitution costs in the long term.
Predictive
Maintenance
In addition to providing diagnostic insight into
your equipment, having knowledge about the torque and power enables you to
complete preventative maintenance before any main equipment failures occur;
while also enables you to expand the lifetime of your machinery.
Conclusion
These are only a few major ways that torque &
power measurement can help you save time and money for almost any operation
carried out with rotating equipment. For taking exact measurements on the
rotating shaft, opt for a rotary torque sensor.
If you’re interested in learning how torque and power measurements can work for
your operation, contact the professionals at datum electronics.
