Top Reasons to Have Torque Sensor In Your Industry

When people ask the mechanical engineers that why they should have a torque sensor, a simple answer they get every time is that it saves time and money. Having the exact idea of the true mechanical torque and power on a revolving shaft is particularly important when it is a matter of calibrating new equipment or machinery, or troubleshooting of any old equipment. Obviously, you will not want to randomly pick any tool for estimated values. If you’re not known how the measurement of torque and power can save the time and money required for the operation, check out the few reasons below.

There are many reasons to opt for measuring torque and power on a rotating shaft, particularly when you want to save your time and money. Here are the following top reasons:

Optimizing Fuel Efficiency

When taking measurements on a propeller shaft for torque and power, you can evaluate the exact power output of the engine. This is a decisive number to evaluate the efficiency of propellers and conduct emissions analyses. After measuring torque, you can contrast various values such as fuel input to engine power output to speed for finding out actual propulsion efficiency and emissions analysis.

Load Management

Constantly supervise the loading of material on equipment, as specified by the torque meter on the drive shaft. Having a perception of the accurate mechanical torque, you can control the speed up or down of the process consequently. This data helps the production engineers to conclude how to share the load between several drives in the conveyor system, making sure that one component of the system does not work more than the others, which may lead to early failure.

High Low Torque Alarm

When you constantly monitor torque and power output of any rotating shaft or equipment, you can make sure that the load remains within the safe operating limits. Once a perimeter for loading is generated, torque measurement data can indicate your equipment to close down before a disastrous failure happens. These measurement systems are sometimes a part of the cost of a busted driveline. It means a small investment can help you save the big value in downtime and equipment substitution costs in the long term.

Predictive Maintenance

In addition to providing diagnostic insight into your equipment, having knowledge about the torque and power enables you to complete preventative maintenance before any main equipment failures occur; while also enables you to expand the lifetime of your machinery.

Conclusion

These are only a few major ways that torque & power measurement can help you save time and money for almost any operation carried out with rotating equipment. For taking exact measurements on the rotating shaft, opt for a rotary torque sensor. If you’re interested in learning how torque and power measurements can work for your operation, contact the professionals at datum electronics. 

How Torque Transducer is Important for Business Growth?

Measurement of torque on rotating equipment delivers major value to the engineers who are working to examine and monitor the performance of heavy machinery. Whether you are a small testing consultancy firm, a company for asset management, or a large industry for marine operations, there are different ways Torque Transducer can add value to your business.

What Do You Mean by Rotary Torque Measurement & Monitoring?

Torque monitoring is a common word used to define the torque measurements in progress to check its performance. With weighty equipment, due to cost limitations, this is generally measured by using a method that does not require shaft adjustments. A common method used to accomplish this is torque telemetry, where a strain gauge sensor is tied directly to the shaft, which converts the shaft into a torque transducer.

How Torque Measurement & Monitoring Can Grow Your Business?

In the auto industry, checking the performance of any engine that runs the overall machinery is not possible without torque measurement. Testing and calibration of engines, pumps, propellers, shafts, etc. are done by measuring and monitoring torque on the system. Here are the following four particular methods that can help you to grow your business by performing rotary torque measurements & monitoring:

• You can integrate torque monitoring into the monitoring suite of your equipment

• When offering tools for measuring torque, you can also add torque measurement by your professionals to your business service offerings

• Provide continuous monitoring system for delivering more value to current service

• You don’t require paying other for measuring torque if you have your own torque measurement system

Not only these four-way, but there are also many more ways that services related to torque measurement can add growth to your business. Datum Electronics have made all the necessary torque measurement solutions, focusing on the value the customers need in an electronic system and ensuring the quantities measured are exact and accurate. All you need for your auto industry is a user-friendly measurement system. 

When you work in the auto industry, the evaluation of the performance of devices and systems is necessary to ensure the durability in working condition. The devices you choose should be true to its value and deliver correct values. Therefore, identify your needs first and then look for the device that fits perfectly with those needs. Whether it is rotary torque, static inline torque, or strain, Datum Electronics offers all the necessary equipment and Torque Meter that displays precise values of torque. 

Want to know more about torque measuring solutions? Visit the website here!

What are the Applications and Types of Torque Sensor?

Torque is the twisting and turning forces generated in machinery or equipment and Torque Sensor is the device used to measure these forces. Torque sensors can be very compacted in size and small but still stay very strong and powerful and sometimes imperative within the application they are working. Sometimes, they have internal strain gauges which are compact in size, receptive sensors to determine force and strain.

Therefore, torque sensors are the transducers that translate mechanical inputs of torsion into electrical output signals. The torque transducer can be either static or dynamic and can measure turning forces in both clockwise and anti-clockwise directions. Hence, there are two dissimilar types of torque sensors, which are used to observe different types of forces. The rotary or angular forces are measured with Dynamic Torque Sensors while the forces through a distance are measured with Static Torque Sensors.

Dynamic Torques Sensors
Dynamic Torque Sensors are of two types; rotary torque sensors and non-contact torque sensors. Rotary Torques Sensors are used commonly for applications in rotating shafts. While non-contact torque sensors make use of magnetic or inductive technology to offer precise measurements at high rotational speeds, they provide elongated maintenance-free workings as they do not apply wearing parts like slip rings.
There are various applications for the use of a Dynamic Torque sensor:
• Testing of the setups for precise mechanical equipment
• Testing benches of engine
• Biomechanical transfers in medical engineering
• Screw technology
• Measuring drag torque in motors and pumps

Static Torque Sensors
Static torque sensors are perfectly suitable for industrial applications and testing of fatigue. They present long-lasting reliability as they have rigid parts. The application of static torque sensors is used where angular motion is restricted, and in-line torque measurements are necessary.
The applications of Static Torque Sensors are:
• Testing of structures in precision mechanics
• Measuring the friction torques
• Acquiring the breakage moments on screw caps
• Determining friction torque in bearings
• Observing the torque applied to vehicle control elements

Industries for Torque Sensors 
The use of Torque sensors is helpful for the following industries:
• Motorsport
• Testing and Measurement
• Renewable Energy
• Construction of Engine and Plants
• Aerospace
• Railway
• Plant and Construction

Torque Sensor Applications 
These are the following applications of the Torque Sensors:
• Finding and measuring friction torque
• For engine test benches
• Screwing technology
• Measuring drag torque
• Precise Measurements in mechanics - for specific test setups
• Contracting force on power tools
• Testing tools
• Auditing processes
• Auditing equipment
• Quality checking
• Driveshafts - integrated torque sensors
• Impact screwdrivers
• Measuring friction torque
• Kart racing
The list of applications of torque sensors is endless, so you need to have an accurate digital Torque Meter that presents precise values. Visit Datum Electronics for more range of products!

Why Torque Meter Is Used For Testing And Calibration?

The Torque Meter is a precise tool made for testing and monitoring the application of torque. It is specially designed for torque assessment and verification and generally used as a laboratory level instrument for quality control, R&D, and calibration applications. Working as a superior quality solution to control, monitor, and document torque, it facilitates operators and engineers to make certain the quality, safety, and consistency of the product quickly in various manufacturing environments.

Why is Torque Meter Necessary?

The transportable torque meter features the EZ-Plug & Play technology that is an auto-recognition system fixed with torque sensors. The torque meter is a fine-tuned tool for measuring torque, torque calibration, testing joints, auditing, force, and load, or verification of load cells.

The applications of torque meter are not limited, as it can also be used for calibration or testing of hand screwdrivers, pneumatic screwdrivers, torque multipliers, electric screwdrivers, pulse tools, torque wrenches, cordless screwdrivers, and other torque equipment. Considering a high-quality torque meter is a key for a lot of companies to make sure that the accurate amount of torque is being applied. Torque testing is exactly a science and not something that can happen by chance.

The use of good quality and precise torque tester makes a new world of safer tools through accuracy and correctness. Measurement of torque is necessary for companies to make sure the quality, safety, and dependability of their products and ensure that the customers’ reliability is not compromised. The breakdown of a three-cent fastener that is not properly tightened can lead to disastrous or suppressed failures. And the fasteners that are inadequately fastened can loosen due to vibrations, and too much torque can shred threaded fasteners.

What is the use of Shaft Power Meter Systems?

Not only for plain torque, but marine shaft power meter systems are also available out there in the market for the measurement of torque, power, propulsion, rpm, and thrust in the shaft to ensure the finest performance is sustained throughout the lifespan of a vessel. In addition to this, correct shaft power measurement can show up when necessary maintenance like cleaning of hull cleaning, engine, and maintenance of propeller is needed, helping to minimize operational costs even further.

What should you choose?

Are you planning to buy a torque measuring solution for your company? It must be accurate and precise to deliver correct values for testing and calibration applications. Datum Electronics with more than 30 years of expertise brings an array of various products for plain or Rotating Torque Measurement to be used in machinery, pumps, propellers, etc.  

Visit the official website and explore products online!

Why is Torque Sensor Important In The Automotive Industry?

The torque sensor market in the world is continuously growing, and much of the augmented demand comes from the automotive industry for better fuel efficiency. Other reasons why the usage of Torque Transducer is rising in the automotive sector are the popularity of electrical power steering and condition-oriented maintenance.

The torque sensor is used in various applications across the automotive industry. Rotary torque sensors are used to measure strain, test clutches and gearboxes, and dynamic torque of the engine. In addition to this, torque sensors are also used to test power train, brake, and suspension systems that are also used to measure horsepower for improving the efficiency of fuel.

A large number of automotive manufacturers use in-vehicle torque sensors to observe engine torque and calibrate the automatic transmission. Moreover, torque sensors are used for testing customer’s vehicles so that the engineers can gather data under normal conditions.

What are the challenges of measuring torque in the automotive industry?

he use of Torque Sensor in automotive applications is necessary, but measuring torque isn't always easy or convenient. Sometimes measuring torque of an engine can be challenging. In one way, it can be done by adding a device to the flywheel that links the engine's crankshaft to a torque converter.

Another application challenge of torque measurement is the measuring torque in constant velocity joints. 

The CV joint enables a driveshaft to convey power at constant rotational speed via a variable angle without heavy friction growth. But these ways of measuring torque can be difficult to make due to space constraints. Therefore, manufacturers have designed different types of sensors to ease these ways with:

• Inline and Reaction Torque Sensor

• Static and Dynamic Torque Sensor

• Slip Ring and Rotary Transformer System

Ensure Accuracy of Torque Measurements through Calibration

Proper calibration is a must for all measurement sensors to make sure that they work properly, and their measurements are correct.  Calibration is done by comparing a standard signal to the signal of the sensor. Torque sensors are generally calibrated once a year. Accuracy of torque sensor measurements is completely necessary.

Sometimes custom torque sensors are integrated with a custom mechanical set of tools, and accuracy must be made sure before the user can be convinced of measurements observed through it.

Do You Need a Custom Torque Measuring Device?

When you require help in the growth of a custom torque sensor or want to calibrate a torque sensor, it's necessary to work with a provider that can convey the customization you desire.

Datum electronics offer an extensive range of devices, including Torque Meter, Sensor, Strain Gauge sensors, etc. Visit the official website for details!

Invest in the best Torque Meter by Datum Electronics

It doesn’t matter if you are looking for a standard torque measurement device, a custom-engineered OEM product, or a high-torque sensor, there’s only one place where you can find the solution to all these needs. Your one-stop-shop for cost-effective, high-quality Torque meter Datum Electronics assimilates into your product line and within your existing machinery.

Types of Torque Sensors

Torques sensors are transducers which alter torsional mechanical inputs into electrical output signals. There are two different types of torque sensors that are used to measure different types of force. Angular or Rotary force is measured using Dynamic Torque Sensors whereas force through a distance is measured using Static Torque Sensors.

Dynamic Torques Sensors

Now, dynamic torque sensors are also of two types - rotary torques sensors and non-contacting torque sensors. Rotary Torque Sensors are commonly required in applications on rotating shafts. On the other hand, non-contacting torque sensors are used where magnetic or inductive technology is needed to provide accurate measurements at high rotational speeds. They also offer long maintenance-free operation as they do not use wearing parts such as slip rings.

Here’s a list of applications which may use a Dynamic Torque sensor:

·         Test set-ups for precision mechanics

·         Biomechanical movements in medical engineering

·         Engine test benches

·         Measuring drag torque of motors and pumps

·         Screwing technology

Static Torque Sensors

Static torque sensors are well equipped and used for industrial applications and fatigue testing. They offer long term reliability because they have non-moving parts. Static Torque sensors are required in applications where angular motion is restricted and in-line torque measurements are required.

Here’s a list of applications which may use Static Torque Sensors:

·         Acquisition of breakage moments on the screw caps

·         Determination of friction torques

·         Measuring friction torque of bearings

·         Test structures in precision mechanics

·         Measuring the torque used for vehicle control elements.

You can also check out our range of Shaft Power Meter. Datum’s range of high-quality marine shaft power meter systems measure shaft torque, power, propulsion, and thrust to ensure optimum performance is maintained throughout the lifecycle of a vessel. Technology, along with expertise in a dynamic sampling of strain gauges at Datum Electronics, enables us to unlock a significant amount of information about the performance of the engine & propulsion shaft, along with the propeller.

Summing Up

Datum has great know-how in the strain gauge sensor, load cell amplifiers, torque meter, torque sensor, rotary torque sensor, and shaft power meter, etc. Datum Electronics can offer both types of torque sensors. Take a look at our range of Rotary Torque sensors.

Visit the official website of Datum Electronics to learn more. 

Your One Stop Shop For Torque Device Needs Datum Electronics

Whether you are looking for a standard torque measurement device, a custom-engineered OEM product, or mid to high volume torque sensors, there’s only one place where you can find the solution to all these needs. Datum Electronics is your one-stop-shop for cost-effective, high-quality torque measurement solutions, which assimilates into your product line and within your existing machinery.

Torque Transducer

Torque Transducer by datum electronics assists in managing the output calculator by providing a way to determine the output reading and range from the applied torque. Below the calculated value, you can see the conversion scale graphic for each torque transducer's output range combination entered. Being a leading supplier of reaction transducer, Datum Electronics deals in two flange torque sensors. Datum Electronics is one of the best dealers in class torque measurement devices that measures these forces with precision strain gauges.

Uses of Torque Transducer

•    Used form measuring and recording torque on a rotating system.

•    Also used to determine the amount of power in an engine, motor, turbine, crankshaft, and other similar type components.

Torque Meter

Digital Torque meter is used as quality control for assembly machinery in production operations that involve fastening tools. Datum Electronics manufacture highest-quality torque measurement tools. These tools are designed by a certified and experienced team according to your specifications

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Uses of Torque Meter

•    Used as a precision instrument for measuring OPEN and CLOSE torque values for various applications.

•    Used as a cap torque analyzer because it is essential to repeatedly determine bottle closure and breakaway torque.

•    Its large memory space is proficient in storing 2,000 data points.

•    It can be used for huge batch testing to safeguard overall product quality.

Load Cell Amplifier

Datum Electronics also provides the best-quality load cell amplifier range which is designed to amplify a signal, generated by a strain gauge load cells with a full bridge connection, pressure transducers or torque sensors, permitting the user to use the data from the load cell in a more resourceful and productive way.

Theses Load cell signal conditioners or load cell amplifiers transform an mv/V load cell signal to various analog and digital outputs, making them an ideal choice for several industrial process automation and weighing applications. The latter ones are preferred more in industrial scales, bin, tanks, hopper and silo applications.

Uses of Load Cell Amplifier

•    It improves system testing and signals efficiency.

•    Since uncontrollable elements.

      Like noise and transmission interferences can affect the strength and reliability of the signal, 

      It controls and monitors an accurate and stable signal throughout the production process.

Summing Up

Datum has great know-how in the strain gauge sensor, load cell amplifiers, torque meter, torque sensor, rotary torque sensor, and shaft power meter, etc. Visit the official website to learn more or connect via telephone/email today.